Alcotac organic binders are engineered to prevent the breakdown of agglomerates during mineral processing, including iron ore pelletization. By offering an innovative alternative to traditional binders, Alcotac helps reduce impurities, minimize emissions and optimize operational efficiency.
Applications
The Alcotac portfolio features a range of high-performance ore binders for fully or partially replacing bentonite or lime binders in iron ore pelletization. These binders also enhance green strength in briquetting, granulating and extruding processes. Key applications include:
- Pelletization of Fine Minerals: Improve iron ore agglomeration stability and prevent the breakdown of pellets during processing.
- Moisture Control: Optimize moisture levels for enhanced pellet growth and increased capacity utilization.
- Balling and Sizing: Achieve consistent pellet sizing with fewer rejections by roll screens, enhancing plant efficiency.
Product Benefits
Alcotac organic binders deliver a number of performance and sustainability benefits:
- Reduced Additive Usage: Achieve significant reductions in bentonite usage, with Alcotac dose levels as low as <200 g per ton of ore.
- Enhanced Pellet Quality: Improve balling properties and ensure pellets meet size requirements, reducing waste and optimizing throughput.
- Lower Impurities: Reduce silica content in pellets, improving performance criteria.
- Minimal Residue: Support cleaner pellet production with low inorganic residue during the induration process.
- Improved Metallurgical Performance: Boost reducibility through increased pellet porosity, enhancing the use of reducing gases and lowering silica impurities.
- Increased Production Efficiency: Maximize efficiency across agglomeration, induration and steelmaking processes, reducing coke consumption and improving output.
More Information
To learn more about Alcotac organic binders for mineral processing, consult with a Solenis expert today.
